What Is AeroBarrier? The Air Sealing Technology Changing Home Construction

You’ve probably heard a lot about making homes more energy-efficient these days. It seems like everyone’s looking for ways to cut down on utility bills and make their living spaces more comfortable. Well, there’s a new technology called AeroBarrier that’s really changing the game when it comes to sealing up homes. It’s a pretty neat system that creates an airtight seal, and it’s making a big difference in how houses are built today. Let’s take a look at what AeroBarrier is all about.

Key Takeaways

  • AeroBarrier is a system that seals leaks in your home’s structure using an aerosolized sealant, making it much more airtight.
  • This technology helps lower your energy bills because less heated or cooled air escapes your home.
  • By sealing up leaks, AeroBarrier also helps keep your home more comfortable year-round, reducing drafts.
  • Builders are using AeroBarrier because it’s faster and more reliable than older methods of sealing, leading to better quality homes.
  • Investing in AeroBarrier can increase your home’s value and contribute to a more sustainable way of building.

Understanding The AeroBarrier: Air Sealing Technology

If you’re building a new home, you’ve probably heard about AeroBarrier and for good reason. It’s a breakthrough air sealing technology that helps create energy-efficient, draft-free homes. Instead of manually finding and caulking every gap, AeroBarrier uses a smart, pressurized mist that automatically seals even the tiniest leaks you can’t see or reach. The result? A tighter, more comfortable home that saves you money on energy bills.

What Is AeroBarrier and How Does It Work?
AeroBarrier is a water-based, non-toxic sealant system that’s sprayed into your home while it’s under pressure. During installation, vents and intentional openings are sealed off, and a special blower fan pressurizes the house. As the mist circulates, it naturally finds every crack and gap where air escapes—then seals them from the inside out. The process is guided by real-time software, so technicians can measure and fine-tune your home’s airtightness as they go. In just a few hours, your home becomes significantly more energy efficient.

The Science Behind the Seal
The technology works through air pressure and particle precision. The mist’s microscopic sealant particles—each about the size of a human hair—travel with the escaping air, sticking only to the edges of leaks. Layer by layer, they build a durable, flexible seal that can withstand your home’s normal expansion and contraction. Because the sealant only bonds at leak points, it won’t coat walls or finishes, keeping your interior clean and untouched.

Why It Matters
By creating a tightly sealed “building envelope,” AeroBarrier gives you full control over the air entering and leaving your home. That means no more hidden drafts, uneven temperatures, or wasted energy. It’s one of the simplest ways to boost comfort, indoor air quality, and long-term efficiency all in a single day’s work.

The Advantages Of An Airtight Home

Briarcliff by True Built Home

Making your home airtight is not just about keeping the wind out; it’s about creating a better living space for you and your wallet. An airtight home is like a well-insulated thermos, keeping good stuff in and bad stuff out, and AeroBarrier is a neat way to achieve this.

Enhanced Energy Efficiency For Lower Bills

Sealing your home tight can enhance energy efficiency, reducing the need for heating and cooling systems to work overtime. This results in lower energy bills, as it prevents wasted energy and money.

Here’s a quick look at what you can expect:

  • Reduced Heating Costs: Less warm air escapes in the winter.
  • Lower Cooling Expenses: Less cool air escapes in the summer.
  • HVAC System Longevity: Your equipment doesn’t get as worn out.

This level of energy efficiency is standard in our home construction, where advanced insulation, air sealing, and high-performance systems work together to reduce energy loss and maintain consistent indoor temperatures. Our approach focuses on building a tightly sealed, well-insulated home envelope that minimizes strain on heating and cooling systems while improving year-round comfort. You can learn more about how we design and build for long-term efficiency here.

Superior Comfort Year-Round

An airtight home offers superior comfort year-round, reducing drafts and ensuring consistent temperatures throughout the house. This creates a stable and pleasant environment, eliminating cold spots in winter and overly warm rooms in summer, ensuring a comfortable living experience.

Improved Indoor Air Quality For Healthier Living

This is a big one, especially if you or anyone in your family deals with allergies, asthma, or other respiratory sensitivities. A well-sealed home acts as a barrier against outdoor pollutants, allergens like pollen, dust, and even smoke from wildfires. It also helps control moisture, which can prevent mold growth. By sealing up the leaks, you’re essentially creating a cleaner, more controlled environment inside your home, which is great for your overall health and well-being.

  • Fewer Allergens: Keeps pollen and dust from getting in.
  • Reduced Pollutants: Blocks outdoor air pollution.
  • Moisture Control: Helps prevent mold and mildew issues.

This focus on indoor air quality is becoming increasingly important for homeowners looking for a healthier living space.

Build Your Entire Home for True Comfort and Efficiency
At True Built Home, we go beyond AeroBarrier. Every home we build includes high-quality materials that enhance comfort, sustainability, and value:

  • Hardie Plank siding for long-term durability
  • Aristokraft cabinets for lasting beauty
  • Upgrade your interior finishes with optional Shaw Pet-Perfect carpet and GAIA eTERRA Red Series LVP for durable, low-maintenance luxury.
  • Quartz countertops from MSI, Hanstone, and Cambria options
    Discover what’s included in every True Built Home → What’s Included in a Home Builder’s Price

Why Builders Are Embracing AeroBarrier

We’re always evaluating building methods and technologies that enhance performance, streamline construction, and deliver greater long-term value to our homeowners. That’s exactly why we chose AeroBarrier. It’s not just about making homes airtight it’s about improving consistency in our builds, strengthening overall energy performance, and ensuring every home meets a higher standard of quality.

By integrating AeroBarrier into our construction process, we’re able to create tighter building envelopes with measurable results. This helps us deliver more efficient, durable homes while maintaining the level of craftsmanship and accountability our homeowners expect.

Meeting and Exceeding Building Standards

Building codes are getting tougher, especially when it comes to energy efficiency. You know this. Trying to hit those targets with traditional methods can be a real headache. AeroBarrier takes the guesswork out of it. It’s designed to create a consistently airtight building envelope, helping you meet and often surpass current standards. This means fewer headaches with inspections and a home that’s built for the future.

Minimizing Errors for Consistent Quality

Manual air sealing is prone to human error. It’s easy to miss a small gap or not apply enough sealant. AeroBarrier’s system is controlled by software, ensuring a precise and thorough seal every single time. This consistency means fewer callbacks for air leaks down the road, which saves you money and keeps our clients happy. We deliver a consistently high-quality product, ensuring every home meets our exacting standards without the variability that can occur with manual processes.

The AeroBarrier Installation Process: Simple Steps to a More Airtight Home

Ever wondered how AeroBarrier actually seals your home? It might sound high-tech, but the process is quick, clean, and surprisingly simple. In just a few hours, your home can go from drafty to perfectly sealed—with guaranteed results. Here’s how it works:

1. Preparation
The team starts by taping off windows, doors, and vents to protect areas that shouldn’t be sealed. They also cover floors and finishes to keep everything spotless, then place special emitters around the space to distribute the sealant evenly.

2. Sealing
Next, a blower door fan pressurizes your home while the AeroBarrier machine releases a fine mist into the air. The mist finds and seals every tiny leak as it escapes—automatically and efficiently. You can even see the progress in real time as the air leakage rate drops.

3. Verification
Once sealing is complete, a final blower door test measures your home’s new airtightness. You’ll get a clear before-and-after report showing the improvement—proof that your home is now tightly sealed, more comfortable, and energy-efficient.

This whole process is a big step towards creating a more energy-efficient home, which can really help with your utility bills over time and even increase your property value. The beauty of AeroBarrier is that it’s performance-based. The testing is built right into the process, so you know exactly what you’re getting. 

AeroBarrier: A Smart Investment

Spacious room with white walls and panoramic windows

Thinking about an AeroBarrier for your home? It’s one of those upgrades that keeps paying you back—month after month.

Lower Energy Bills
By sealing every hidden air leak, AeroBarrier helps your heating and cooling systems run more efficiently. That means less wasted energy and noticeable savings on your utility bills year after year—all while keeping your home more comfortable.

Higher Home Value
AeroBarrier doesn’t just improve comfort; it adds value. Homes with better energy efficiency and air quality stand out to buyers and can command higher prices. It’s a smart feature that shows long-term care and quality.

A Greener Future
Every airtight home means less energy used and fewer emissions released. By choosing AeroBarrier, we reduce your home’s carbon footprint and support a more sustainable, energy-efficient future. Learn more about how we build for efficiency at True Built Home.

Expert Insights on AeroBarrier

AeroBarrier has gained strong recognition across the building industry for its proven performance and innovation. Featured in Fine Homebuilding and the Journal of Light Construction, it’s praised as a breakthrough in creating airtight, energy-efficient homes. Here’s what sets it apart:

  • Industry Recognition: Highlighted by top construction publications for advancing airtight building technology.
  • Expert Approval: Building science professionals value its data-driven process that measures airtightness in real time—no guesswork, just verified results.
  • Proven Performance: Seals leaks up to ½ inch wide in just hours, delivering measurable improvements in comfort, efficiency, and overall home quality.

 It’s a fast and effective way to improve your home’s efficiency, and it’s becoming a standard for builders looking to meet new energy codes.

We chose AeroBarrier technology AeroBarrier technology to make our homes more energy-efficient and comfortable for homeowners. This advanced system seals air leaks with precision, creating a tighter building envelope that improves indoor comfort, reduces energy waste, and enhances overall home performance. By integrating AeroBarrier into our construction process, we ensure every True Built Home meets higher efficiency standards and delivers long-term value for our homeowners.

Comparison: True Built Home vs Typical Builders

FeatureTrue Built HomeTypical Competitor
Air SealingAeroBarrier automated sealing for precise airtightnessManual caulking/taping prone to gaps
SidingHardie Plank fiber cement – fire, pest, and weather resistantStandard vinyl or wood prone to damage
CabinetryAristokraft solid-wood cabinetryGeneric particleboard cabinets
FlooringShaw Pet-Perfect & GAIA eTERRA Red Series LVPBasic carpet/vinyl, poor stain resistance
CountertopsQuartz (MSI & Hanstone) – durable and low-maintenanceLaminate or low-grade granite

Build a Smarter, Healthier Home with True Built Home

At True Built Home, we use AeroBarrier technology alongside our trusted lineup of Hardie Plank siding, Aristokraft cabinetry, flooring options, and Quartz countertops to build homes that look better, perform better, and last longer.

Start your custom home journey today → Contact True Built Home

Learn more about planning your perfect build → Ultimate Guide to Customizing Your Home Plan

Wrapping Up: Your Home, Smarter and More Comfortable

When it comes to creating extremely comfortable and energy-efficient houses, AeroBarrier is truly revolutionizing the industry. You’re getting more than simply a house; you’re getting a home that works better for you, lowering your utility costs and maintaining a comfortable interior regardless of the weather. It’s a really clever method to guarantee that your new house is constructed correctly from the beginning, providing you with comfort and a healthy living environment. Consider it a wise investment in the future of your house and your comfort.

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